What We Can Do for You
Discover the Plast Fab difference today!
Mold Design
At Plast Fab, our mold design expertise spans three decades. With the help of CAD softwares, we specialize in precision 3D mold design, custom mold solutions, and advanced design techniques. Our services include: Detailed Feasibility Report: Prior to mold design, we conduct a meticulous analysis of your project's feasibility. This report ensures that the design aligns with your requirements and objectives, providing a solid foundation for success. Mold Flow Analysis: We harness advanced technology to perform a mold flow analysis. This report offers critical insights into sink marks, injection gate points, parting line optimization, material shrinkage rates, and more. It's an invaluable tool for ensuring manufacturability with optimal efficiency. Advanced Design Techniques: We employ a range of advanced design techniques, including side core design, collapsible cores, unscrewing mechanisms, slider mechanisms, and multi-cavity molds. Each design is tailored to your unique needs and project specifications. Efficiency-Driven Solutions: Our goal is to maximize efficiency while maintaining precision. This includes engineering efficient runner and cooling systems to ensure ideal mold temperatures and consistent, high-quality parts. Discover the Plast Fab difference today
Mold Manufacturing
At Plast Fab, we're not just about creating molds; we're about ensuring their quality and integrity. Our services include : Detailed Blueprinting: Our process begins with an exhaustive blueprint that captures every aspect of your mold design. This blueprint serves as the foundation upon which we build your mold, ensuring accuracy and adherence to your specifications. State-of-the-Art Machining: In our modern facilities, we house the latest CNC machining equipment, guaranteeing unmatched precision during the manufacturing process. Every cut and every detail is meticulously executed to bring your mold to life with perfection. Quality Assurance: Quality is our top priority. Rigorous testing and inspection protocols are integral to our manufacturing process. We ensure that every mold meets our exacting quality standards, and we don't settle for anything less than perfection. On-Time Delivery: We understand that time is of the essence in manufacturing. Our commitment to on-time delivery is unwavering, ensuring that your project progresses smoothly and efficiently. Comprehensive Solutions: Plast Fab offers end-to-end mold manufacturing solutions. From the initial concept to the final, precision-engineered mold, we handle every step of the process, so you can trust that your project is in capable hands. Discover the Plast Fab difference today
Volume Production
At Plast Fab, we go beyond mold design and manufacturing – we're your full-spectrum partner from concept inception to the production of precision parts. Design Precision: We start with meticulous mold design, ensuring every detail aligns with your vision. Our expertise spans various advanced techniques, including insert molding, over molding, and compression molding. But our commitment to excellence doesn't stop there. Material Mastery: Before crafting your mold, we conduct in-depth material research. Our extensive library of moldable materials includes PP, PC, ABS, TPU, TPE, PS, SAN, alloys, filled materials, and more. This ensures that we select the ideal material for your specific project. Whether it's for aesthetic finishes or high-strength applications, we consult with you to guarantee that the material matches your project's unique needs. Prototyping Excellence: We understand that the prototype phase is crucial. It's where ideas come to life, and potential issues are resolved. Plast Fab's commitment to precision extends to this phase, ensuring that your prototype serves as a reliable blueprint for the final production run. Precision Production: Finally, we transition to precision production. With the mold crafted to perfection, we produce parts that meet the most exacting standards. From metal to plastic, and even customized components, our production capabilities are unrivaled. Every piece that leaves our facility is a testament to our dedication to precision. At Plast Fab, we're not just manufacturers; we're problem solvers. We consult with our clients to understand their applications fully. Whether it's achieving an aesthetic finish or crafting parts for high-strength applications, we ensure that every project we undertake exceeds expectations. Discover the Plast Fab difference today
Customised components with combined manufacturing processes
At Plast Fab, our commitment to customization extends seamlessly into the manufacturing process, where we harness a spectrum of advanced techniques to craft components that perfectly align with your vision. Our capabilities encompass: Press Tool Development: We leverage press tool development to create precise molds that enable the efficient manufacturing of your custom components. Assembly of Plastic and Metal Components: Our expertise in assembling plastic and metal components ensures the seamless integration of these materials into your final product. Jigs and Fixtures Manufacturing: We design and produce custom jigs and fixtures that streamline the manufacturing process, guaranteeing consistent quality. Fabrication of Plastic and Metal Components: The fusion of plastic and metal fabrication allows us to produce assemblies and sub-assemblies tailored to your exact specifications. Decoration of Plastic Components: We enhance the aesthetic appeal of plastic components through techniques such as hot stamping and printing. Reverse Engineering: Our proficiency in reverse engineering empowers us to recreate or enhance existing components, aligning them with contemporary standards and performance requirements. Utilizing Cutting-Edge Techniques, Including 3D Printing: Throughout this process, we incorporate cutting-edge techniques, including the revolutionary capabilities of 3D printing. This technology enables us to push the boundaries of customization, creating components with intricate geometries and unique functionalities.
Product Design
At Plast Fab, we're not just manufacturers; we're your partners in innovation. Our product design services encompass a wide spectrum of applications, from consumer products to engineering solutions. Whether you're envisioning groundbreaking packaging, designing for efficient manufacturing and assembly, creating medical devices, or crafting precision plastic parts, our team is equipped to bring your ideas to life. We follow a 4-step design process that is : 1. Ideation 2. 3D CAD Modelling 3. 3D Rendering 4. Prototyping with 3D Printing Our design expertise is as follows: Medical Device Design: For critical applications like medical devices, we offer specialized design services. Precision and compliance are at the forefront of our medical device design process. Plastic Part Design: With a deep understanding of plastic materials, we excel in plastic part design. Our designs prioritize functionality, aesthetics, and manufacturability, resulting in high-quality plastic components. Packaging Design: Crafting compelling packaging is a crucial part of product design. We create packaging solutions that not only protect your product but also enhance its marketability. Electrical Switch Gear Design: Electrical switch gear demands precision and reliability, and our expertise in design ensures that every component meets these critical requirements. We design components that are not only efficient but also cost-effective, contributing to the seamless functioning of electrical systems. Electronics Component Design: In the ever-evolving field of electronics, our design services keep pace with innovation. We craft components that are compact, efficient, and align with the latest technological advancements, ensuring that your electronic devices remain at the forefront of the market. Drones Component Design: Drones are engineering marvels, and their components must be lightweight, aerodynamic, and durable. We specialize in designing drone components that maximize performance, from propellers to housing, ensuring smooth flights and efficient operation. Automobile Parts Design: In the automotive industry, precision and safety are paramount. Our expertise in automobile parts design covers everything from exterior aesthetics to engine components
CNC Machining
Plast Fab offers a range of CNC machining services designed to meet the unique needs of various industries. CNC Milling: Our CNC milling capabilities empower you to shape your ideas into reality with precision and detail. We provide cutting-edge technology for crafting complex, 3D parts efficiently. From multi-axis machining to contouring and pocketing, our CNC milling services cover a wide range of techniques. CNC Turning: From intricate prototypes to functional components, our CNC turning expertise ensures that your designs come to life with accuracy and speed. We specialize in tasks like facing, grooving, threading, and parting-off to create components that meet the most exacting standards. EDM Sparking and Wire Cut: For projects that demand intricate detailing and precision cuts, our EDM sparking and wire cut services deliver the accuracy and finesse required for the most challenging tasks. With capabilities like die-sinking, wire erosion, and hole drilling, we can handle a variety of complex geometries and materials. CNC Pipe/Tube Bending for Student Teams: Plast Fab understands that student teams often face tight schedules and budget constraints. That's why we offer affordable CNC pipe and tube bending services tailored to support your creative endeavors.
Sheet Metal Fabrication
Plast Fab is your destination for top-tier sheet metal fabrication services, where precision meets innovation. CNC Laser Cutting : We work with a wide range of materials, including stainless steel, aluminum, brass, and more. These materials come in various grades and thicknesses, allowing us to cater to a diverse array of applications. Our CNC laser cutting machines deliver impeccable accuracy, achieving intricate cuts with minimal material wastage. Sheet Bending : Plast Fab offers sheet bending services for a wide range of materials, including stainless steel, aluminum, and carbon steel, each available in various grades. We work with different thicknesses to match your project's specifications. From simple bends to complex multi-bend shapes, we have the capability to create sheet metal components that meet your unique requirements. Water Jet Cutting : Plast Fab's CNC water jet cutting accommodates a wide range of materials, including metals, plastics, and composites, each with its own grade and thickness options. CNC water jet cutting excels in creating intricate shapes, curves, and patterns, giving you the freedom to realize complex designs.
3D Printing
At Plast Fab, we're at the forefront of 3D printing, leveraging a spectrum of advanced technologies to bring your designs to life with impeccable precision. Explore the world of 3D printing with us: DLP (Digital Light Processing): Technology Overview: DLP 3D printing relies on a digital light projector to cure photopolymer resin layer by layer. The projector precisely controls UV light exposure to solidify the resin. Materials: DLP accommodates a variety of resin materials, including standard, engineering-grade, and specialty resins, each offering distinct properties for your applications. Industries: DLP is widely used in jewelry design, dental applications, and the production of intricate prototypes requiring high resolution. Fused Deposition Modeling (FDM): Technology Overview: FDM 3D printing extrudes thermoplastic filaments through a heated nozzle, layer by layer. This widely-used technology offers exceptional build flexibility. Materials: FDM supports an extensive range of thermoplastics, including ABS, PLA, PETG, and more, allowing you to select materials that suit your project's requirements. Industries: FDM is prevalent in aerospace, automotive, and consumer goods industries for producing prototypes, concept models, and functional parts. Stereolithography (SLA): Technology Overview: SLA 3D printing employs a UV laser to selectively cure liquid photopolymer resin. It excels in producing high-detail, intricate parts. Materials: SLA offers a selection of resins with diverse properties, from transparent and flexible to tough and high-temperature resistant, catering to a wide array of applications. Industries: SLA is commonly used in healthcare (for medical devices and dental applications), automotive (for prototyping), and consumer electronics. Selective Laser Sintering (SLS): Technology Overview: SLS 3D printing utilizes a high-powered laser to sinter powdered materials, typically nylon or other thermoplastics, layer by layer. It's known for its exceptional durability and precision. Materials: SLS supports a range of materials, particularly nylon-based powders, which result in robust, heat-resistant, and chemically resistant components. Industries: SLS is favored in aerospace (for lightweight structural components), automotive (for custom parts), and industrial manufacturing. Multi Jet Fusion (MJF): Technology Overview: MJF is an advanced powder-based 3D printing process that uses thermal inkjet arrays to selectively fuse and apply agents to a powdered material, creating detailed, high-resolution parts. Materials: MJF supports various materials, including nylon-based powders infused with properties like high strength, flexibility, and even conductivity. Industries: MJF finds applications in industries such as healthcare (for functional prosthetics), automotive (for lightweight parts), and consumer goods (for complex, end-use products). At Plast Fab, we don't just provide 3D printing services; we offer a world of possibilities. With a deep understanding of these cutting-edge technologies and a wide range of materials at our disposal, we transform your designs into tangible, functional prototypes and end-use parts.
